Producing life-saving antibody treatments involves a highly complex manufacturing process with numerous upstream and downstream stages. The use of diverse materials of construction in the production site results in various contact surfaces and each posing unique cleaning challenges. When transitioning between discrete antibody treatments, a robust inter-product cleaning procedure is critical to ensure the integrity of subsequent production runs.
Often, detergents contain a cocktail of chemicals to reach the quality of cleanliness required which can leave residues of organic material on surfaces. These residues, whether from production processes or cleaning fluids, risk contaminating the next production cycle. To address these challenges, the client required a reliable, quantitative, non-specific and highly sensitive technique to determine the potential contamination limits.
Where water washes are used Total Organic Carbon (TOC) analysis can be used for cleaning validations which reach very low levels of carbon present in the residue. Both wash and swab techniques can be used depending on the accessibility of the surfaces.
Our expertise in both TOC analysis and cleaning validation was used to provide the client with a solution to a complex, GMP cleaning regime involving several biochemical products throughout the entire production site. Key actions included validating both rinse and swab techniques to ensure effective residue detection across diverse surfaces. Also validating and using traceable coupon materials that closely mirrored the materials used in the manufacturing process, ensuring accurate and relevant results. RSSL developed a robust cleaning procedure validated to meet GMP standards which provided the client with confidence in their ability to transition between products safely and efficiently.
RSSL successfully delivered a complex GMP cleaning validation program encompassing multiple biochemical products across a variety of production surface materials. The validated cleaning procedure met stringent GMP requirements and was completed within the client’s required timeframe. By ensuring the integrity of the cleaning regime for the entire production process, RSSL provided the client with the assurance needed to maintain high product quality and safety, minimising the risk of cross-contamination.
With deep expertise in analytical testing and GMP compliance, RSSL is a trusted partner for biopharmaceutical manufacturers seeking robust solutions to complex challenges in production and quality assurance.